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Industrial Automation: PLC Programming & Sensor Integration

About Course

Master Ladder Logic Programming, Industrial Sensor Wiring, Relay Control Circuits, VFD Parameterization & HMI Interface Design.

Step into Industry 4.0 and factory smart manufacturing with Real Skill Academy. This practical, online live masterclass covers programmable logic controllers (PLCs), industrial input/output (I/O) wiring, proximity sensors, motor control relays, Variable Frequency Drives (VFDs), and Human-Machine Interface (HMI) integration used across pharmaceutical, textile, food & beverage, and manufacturing plants.

What Makes This Course Essential for Automation Engineers?

  • Ladder Logic Mastery: Learn step-by-step PLC programming logic using timers, counters, comparators, math blocks, and latching functions.
  • Industrial Sensor & Drive Integration: Wire and program inductive, capacitive, photoelectric, and temperature sensors with digital/analog PLC expansion modules.
  • Motor Control & VFD Parameterization: Interface PLCs with magnetic contactors, relays, and VFDs for 3-phase induction motor speed control and industrial conveyor automation.

Target Career Pathways for Graduates:

  • Factory & Automation Roles: Industrial Automation Engineer, PLC Programmer, Factory Maintenance Specialist.
  • Engineering & System Integration: Process Control Engineer, Mechatronics Technician, Automation Sales & Commissioning Lead.
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What Will You Learn?

  • Industrial automation fundamentals and Industry 4.0 factory control architectures
  • PLC hardware architecture, module expansion, and 24V DC sinking/sourcing field wiring
  • Ladder logic programming using NO/NC contacts, coils, interlocks, and memory bits
  • Timer (TON/TOF), Counter (CTU/CTD), Comparator, and Math instruction block logic
  • Industrial sensor wiring and integration (Inductive, Capacitive, Photoelectric, RTDs)
  • Analog signal processing (4-20mA and 0-10V) and raw PLC data scaling
  • Motor control circuits, magnetic contactors, Star-Delta, and VFD parameterization
  • Human-Machine Interface (HMI) screen design, tag mapping, and alarm management
  • Industrial communication basics (Modbus RTU, Ethernet/IP) and online PLC fault diagnostics
  • Full factory automation capstone project development using simulation software

Course Content

TOPIC 01: Automation Fundamentals, PLC Hardware & Wiring Architecture

  • Lesson 1.1: Fundamentals of Industrial Automation & Industry 4.0 Standards
  • Lesson 1.2: PLC Field Wiring, Power Distribution & Sink/Source Logic

TOPIC 02: Ladder Logic Programming Fundamentals & Instruction Sets

TOPIC 03: Industrial Sensor Integration & Analog I/O Processing

TOPIC 04: Motor Control, Variable Frequency Drives (VFD) & HMI Design

TOPIC 05: PLC Diagnostics, Industrial Networks & Capstone Project

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